Core Sand Mixer STATORMIX®

In modern core production, mixers require the highest mixing intensity, high performance, low binder consumption, and minimal cleaning and maintenance efforts.
The STATORMIX represents the pinnacle of proven core sand mixers from KLEIN.

Key features of the STATORMIX:

  • High mixing intensity

  • Performance tailored to core production

  • Wide range of partial batch sizes

  • Minimal contamination of the mixer interior

  • Triple cleaning system

  • Easy accessibility to the mixer interior

  • Minimal wear and tear

  • No sand residues left in the mixer after discharge

  • Energy-efficient operation

  • Low sand heating

  • No solvent loss

  • Especially suitable for inorganic binders

STATORMIX Facts

The STATORMIX offers a vertical drum with a proven and efficient mixing principle that delivers high mixing intensity. The intense spatial movement of the sand within a two-chamber system with an intermediate stator ensures effective mixing.

Durability: The mixer features wear-resistant components, achieved through a specialized manufacturing process. This ensures long service life for the drum and mixing tools during continuous operation. The drum segments and mixing tools are individually replaceable.

Accessibility: The front cover can be fully opened and swiveled away, allowing easy access to the entire mixer interior.
Ease of maintenance: The mixing tool can be removed by loosening a single screw and cleaned externally, such as in a blasting chamber.

Efficient discharge: After the mixing cycle, the entire sand batch is discharged, leaving minimal residual sand, enabling sequential mixing of different sand types without contamination.

Self-Cleaning System

  • The contour of the mixing tool reaches and scrapes every point inside the mixing drum.

  • Two air-cleaning systems remove sand residues from the internal surfaces of the mixer housing and the rotating tool.

  • Residual sand adhering to the mixing drum and tool can be removed with dry sand after each mixing cycle.

STATORMIX Sizes

The STATORMIX series includes three sizes with the following specifications:

  • STATORMIX Type

  • Batch Size

  • Batch Weight

  • Max Mixing Capacity

  • Drive Power

  • 22

  • 15 l

  • ca. 22 kg

  • ca. 2,2 t/h

  • 4 kW

  • 53

  • 34 l

  • ca. 50 kg

  • ca. 5 t/h

  • 5,5 kW

  • 123

  • 80 l

  • ca. 120 kg

  • ca. 9 t/h

  • 5/10 kW

* Based on quartz sand F32 with Cold-Box binder.

Efficient Mixing with STATORMIX

The STATORMIX mixing principle ensures optimal blends in a short time, enabling binder savings. This results in excellent core sand shootability, reduced gas emissions, and easy core removal.

The homogeneity of the mix is largely independent of the mixer’s fill level. Batch sizes can be adjusted to current core sand requirements, ensuring fresh core sand is always available.